iso14000-digest Thursday, January 21 1999 Volume 02 : Number 044 ---------------------------------------------------------------------- Date: Wed, 13 Jan 1999 15:26:31 -0800 From: "Markku 'Mark' J. Saarelainen"Subject: Re: Thanks Hi Pedro and others, just curious what the progress of ISO 14000 adoption is currently in Portugal. I am sure that it is lacking behind ISO 9000 implementation, but an estimate of those ISO 9000 implementations who have adopted ISO 14000 would be interesting. Regards, Mark - ------------------------------------------------------------------ Markku 'Mark' J. Saarelainen Email: waeg@ix.netcom.com E-commerce River: http://pweb.netcom.com/~waeg/eriver.htm DISCLAIMER: No thought written in this message is a statement of any organization by which I am employed or for which I work. " ..aren't we always discovering new worlds and environments?" - ----------------------------------------------------------------- ------------------------------ Date: Wed, 13 Jan 1999 15:44:39 -0500 From: Jean-Pierre Kiekens Subject: SUSTAINABLE FORESTRY & CERTIFICATION WATCH SUSTAINABLE FORESTRY & CERTIFICATION WATCH an independent organisation to monitor forest certification worldwide Montreal, Jan 13, 1999 (SFCW) - Sustainable Forestry & Certification Watch has been established to monitor and report on forest certification worldwide. SFCW is an independent, non-profit, non-governmental, international organisation. Its mission is: - - to enhance the understanding of forest certification and its implications, particularly for sustainable forest management, international forest policy, trade in forest products and consumer choice; and - - to encourage the responsible stewardship of global forest resources by facilitating the identification and adoption of effective approaches to forest resource management and policy. Forest certification is becoming an increasingly complex topic because of the growing number of forest certification initiatives world-wide and the intricate interplay amongst international environmental groups, forest industries, traders and retailers of forest products, governmental agencies and international organisations. A key activity of SFCW is to publish the newsletter "Forest Certification Watch" which monitors and reports on the development of the various forest certification schemes world-wide; the effectiveness of certification as an instrument to improve forest management; the information provided to the general public and consumers through forest certification claims; the costs and benefits of various forest certification options; the impact forest certification can have on public forest policy, both domestically and internationally; and the possible role of government in this voluntary, market-driven, initiative. The newsletter "Forest Certification Watch" is intended for forest owners, the forest product industry, traders and retailers in forest products, governments, environmental groups, indigenous groups, workers unions, consumer associations and any other parties interested in staying abreast of forest certification developments world-wide. In addition to publishing its newsletter, SFCW conducts studies, surveys and information sessions. For further information, please contact us. Sustainable Forestry & Certification Watch tel: +1-514-273 5777 fax: +1-514-277 4448 e-mail: sfcw@sfcw.org web site: http://www.sfcw.org PO Box 48122, Montreal H2V 4S8, Qc, Canada ------------------------------ Date: Thu, 14 Jan 1999 09:51:48 -0700 From: Faye Bres Subject: seeking clarification Hi everyone, I hope you may be able to help clear up a few points for me, any comments on the following are welcome: Question 1: The scope of registration for a ISO 14001 3rd party registration (through a registrar) for an organization requires the identification of: the activity/ies; a location, and; management control (EAC G5). However, clause 4.3.1 of ISO 14001 requires the organization to look at it's activities, products or services. My question: Does the organization have to look at the environmental aspects of it's products to get registered? As an example, let's say that an organization produces widgets. They have a modern manufacturing facility and have had an EMS in place for a number of years. Their intended scope or registration is as follows "The manufacture of widgets, at such and such a location by XYZ Corporation". They are having difficulty understanding the exact meaning of "activities, products or services" referred to in clause 4.3.1, as it relates to their registration scope. They have determined, to the best of their ability, all of the aspects and impacts associated with the actual manufacture of the widget. They have based this on the activities at the plant and believe that meets the requirements for the scope of their registration. 1. Do they have to look at the aspects related to their widgets (actual product and its use by customers)? 2. If they do, what level of detail would be acceptable for a registrar? (Yes I know each registrar may have slightly different interpretations but I am expecting that there will at least be a common theme). Question 2: The standard focuses on the organization's "activities, products or services" and does not appear to address the potential for site contamination from the activities of previous site owners, or the potential for onsite migration of contaminants from neighboring properties. In my experience assessing contaminated sites, it is not at all uncommon for serious environmental problems to exist on a site which are unrelated to the "activities, products or services" of the current owner. The owner of the site may still be held liable for such contamination, and ignorance of the presence of the contamination does not provide them with much legal protection. Although addressing previous site contamination does not constitute control of an organization's activities, it is an important part of due diligence, in my opinion. Is there anything in the standard which suggests that a contaminated site assessment may actually be required? Is it standard practice among organizations developing ISO 14001 systems to conduct basic contaminated site assessments on previously owned industrial sites, or sites which neighbor other industrial properties? (Note: such assessments do not require extensive sampling, but focus on collecting readily available information on the site history: reviewing land titles, analyzing historical air photographs for evidence of previous dump sites or spills, inspecting the site for visible signs of contamination, reviewing regulatory records on previous spills or other non-compliances, and possibly interviewing neighbors and previous site managers regarding past activities and practices on the site. The average cost of such an assessment for an industrial site is generally in the order of three days of a consultants fees, about $3000 Canadian.) Thanks for your input. Faye Bres Principle, Simar Consulting 48 Wellington Place S.W. Calgary, Alberta Canada fbres@biophilia.com ------------------------------ Date: Thu, 14 Jan 1999 16:54:52 -0500 From: "Connie G. Ritzert" Subject: RE: seeking clarification Reply to Faye Bres: A quick response, therefore, not comprehensive, but .... Questions 1. Does the organization have to look at the environmental aspects of it's products to get registered? Yes - The organization must have and implement a procedure for determining the environmental aspects of its activities , products, and services - but note the qualification: "that it can control and over which it can be expected to have an influence,.." For your example, don't eliminate products from the aspects determination. Consider what potential product related aspects are within the control or expected influence of the management. Questions 2: Does the ISO 14001 EMS cover site contamination from past owners or external sources? Contaminated media on a site managed by an organization with an ISO 14001 EMS should be at least considered in that EMS. There is no requirement in the standard for a property assessment. That would be up to the organization. If the site contamination is known by the organization, the possibility of environmental impacts and the relationship of ongoing operations on the site to those potential impacts should be considered. Whether action is taken or not will depend upon the potential for impacts from that contamination and their significance as defined by the organization. You suggest that existing contamination may not be covered because it is not the result of "activities" of the organization. I believe you need to understand the word "activities" in its broadest sense in using ISO 14001. Activities of the organization are merely actions or functions of the organization and may include a number of things related to simply operating the site (e.g. altering runoff patterns, driving vehicles on the site, construction on the site, etc. ) .These may not have initiated the contamination, but that doesn't mean that there should be no management applied to the affected media. If nothing else, there may be a land or water resource issue. There also may be legal obligations which dictate action on existing site contamination, depending upon circumstances, and legal obligations are covered in the EMS. Just some quick thoughts. Connie Glover Ritzert critzert@fyi.net Meredith-EMC environmental management consulting - -----Original Message----- From: Faye Bres [SMTP:fbres@biophilia.com] Sent: Thursday, January 14, 1999 11:52 AM To: 'iso14000@quality.org' Subject: seeking clarification Hi everyone, I hope you may be able to help clear up a few points for me, any comments on the following are welcome: Question 1: The scope of registration for a ISO 14001 3rd party registration (through a registrar) for an organization requires the identification of: the activity/ies; a location, and; management control (EAC G5). However, clause 4.3.1 of ISO 14001 requires the organization to look at it's activities, products or services. My question: Does the organization have to look at the environmental aspects of it's products to get registered? As an example, let's say that an organization produces widgets. They have a modern manufacturing facility and have had an EMS in place for a number of years. Their intended scope or registration is as follows "The manufacture of widgets, at such and such a location by XYZ Corporation". They are having difficulty understanding the exact meaning of "activities, products or services" referred to in clause 4.3.1, as it relates to their registration scope. They have determined, to the best of their ability, all of the aspects and impacts associated with the actual manufacture of the widget. They have based this on the activities at the plant and believe that meets the requirements for the scope of their registration. 1. Do they have to look at the aspects related to their widgets (actual product and its use by customers)? 2. If they do, what level of detail would be acceptable for a registrar? (Yes I know each registrar may have slightly different interpretations but I am expecting that there will at least be a common theme). Question 2: The standard focuses on the organization's "activities, products or services" and does not appear to address the potential for site contamination from the activities of previous site owners, or the potential for onsite migration of contaminants from neighboring properties. In my experience assessing contaminated sites, it is not at all uncommon for serious environmental problems to exist on a site which are unrelated to the "activities, products or services" of the current owner. The owner of the site may still be held liable for such contamination, and ignorance of the presence of the contamination does not provide them with much legal protection. Although addressing previous site contamination does not constitute control of an organization's activities, it is an important part of due diligence, in my opinion. Is there anything in the standard which suggests that a contaminated site assessment may actually be required? Is it standard practice among organizations developing ISO 14001 systems to conduct basic contaminated site assessments on previously owned industrial sites, or sites which neighbor other industrial properties? (Note: such assessments do not require extensive sampling, but focus on collecting readily available information on the site history: reviewing land titles, analyzing historical air photographs for evidence of previous dump sites or spills, inspecting the site for visible signs of contamination, reviewing regulatory records on previous spills or other non-compliances, and possibly interviewing neighbors and previous site managers regarding past activities and practices on the site. The average cost of such an assessment for an industrial site is generally in the order of three days of a consultants fees, about $3000 Canadian.) Thanks for your input. Faye Bres Principle, Simar Consulting 48 Wellington Place S.W. Calgary, Alberta Canada fbres@biophilia.com ------------------------------ Date: Fri, 15 Jan 1999 09:32:37 +0100 From: "Pedro Gonçalves" Subject: Another clarification wanted Hello all, One doubt on "Preventive actions". Let's say that a equipment of some sort had a major breakdown and the result was a spillage of water. The source of the equipment's breakdown was immediately repaired (a malfunctioning valve) and the spillage properly cleaned up. Afterwards, the maintenance plan was reviewed and the timming for the maintenance of that particular equipment was shortened (let's say, from 4 times a year to 6 times a year). Can this review of the maintenance plan be considered a preventive action? Or it is still only a corrective action? Thanks for your input! Pedro Gonçalves ------------------------------ Date: Fri, 15 Jan 1999 12:15:12 -0500 From: "Connie G. Ritzert" Subject: FW: seeking clarification Got a message that this was not deliverable. Trying again. CGR - -----Original Message----- From: Connie G. Ritzert [SMTP:critzert@fyi.net] Sent: Thursday, January 14, 1999 4:55 PM To: 'fbres@biophilia.com'; 'iso14000@quality.org' Subject: RE: seeking clarification Reply to Faye Bres: A quick response, therefore, not comprehensive, but .... Questions 1. Does the organization have to look at the environmental aspects of it's products to get registered? Yes - The organization must have and implement a procedure for determining the environmental aspects of its activities , products, and services - but note the qualification: "that it can control and over which it can be expected to have an influence,.." For your example, don't eliminate products from the aspects determination. Consider what potential product related aspects are within the control or expected influence of the management. Questions 2: Does the ISO 14001 EMS cover site contamination from past owners or external sources? Contaminated media on a site managed by an organization with an ISO 14001 EMS should be at least considered in that EMS. There is no requirement in the standard for a property assessment. That would be up to the organization. If the site contamination is known by the organization, the possibility of environmental impacts and the relationship of ongoing operations on the site to those potential impacts should be considered. Whether action is taken or not will depend upon the potential for impacts from that contamination and their significance as defined by the organization. You suggest that existing contamination may not be covered because it is not the result of "activities" of the organization. I believe you need to understand the word "activities" in its broadest sense in using ISO 14001. Activities of the organization are merely actions or functions of the organization and may include a number of things related to simply operating the site (e.g. altering runoff patterns, driving vehicles on the site, construction on the site, etc. ) .These may not have initiated the contamination, but that doesn't mean that there should be no management applied to the affected media. If nothing else, there may be a land or water resource issue. There also may be legal obligations which dictate action on existing site contamination, depending upon circumstances, and legal obligations are covered in the EMS. Just some quick thoughts. Connie Glover Ritzert critzert@fyi.net Meredith-EMC environmental management consulting - -----Original Message----- From: Faye Bres [SMTP:fbres@biophilia.com] Sent: Thursday, January 14, 1999 11:52 AM To: 'iso14000@quality.org' Subject: seeking clarification Hi everyone, I hope you may be able to help clear up a few points for me, any comments on the following are welcome: Question 1: The scope of registration for a ISO 14001 3rd party registration (through a registrar) for an organization requires the identification of: the activity/ies; a location, and; management control (EAC G5). However, clause 4.3.1 of ISO 14001 requires the organization to look at it's activities, products or services. My question: Does the organization have to look at the environmental aspects of it's products to get registered? As an example, let's say that an organization produces widgets. They have a modern manufacturing facility and have had an EMS in place for a number of years. Their intended scope or registration is as follows "The manufacture of widgets, at such and such a location by XYZ Corporation". They are having difficulty understanding the exact meaning of "activities, products or services" referred to in clause 4.3.1, as it relates to their registration scope. They have determined, to the best of their ability, all of the aspects and impacts associated with the actual manufacture of the widget. They have based this on the activities at the plant and believe that meets the requirements for the scope of their registration. 1. Do they have to look at the aspects related to their widgets (actual product and its use by customers)? 2. If they do, what level of detail would be acceptable for a registrar? (Yes I know each registrar may have slightly different interpretations but I am expecting that there will at least be a common theme). Question 2: The standard focuses on the organization's "activities, products or services" and does not appear to address the potential for site contamination from the activities of previous site owners, or the potential for onsite migration of contaminants from neighboring properties. In my experience assessing contaminated sites, it is not at all uncommon for serious environmental problems to exist on a site which are unrelated to the "activities, products or services" of the current owner. The owner of the site may still be held liable for such contamination, and ignorance of the presence of the contamination does not provide them with much legal protection. Although addressing previous site contamination does not constitute control of an organization's activities, it is an important part of due diligence, in my opinion. Is there anything in the standard which suggests that a contaminated site assessment may actually be required? Is it standard practice among organizations developing ISO 14001 systems to conduct basic contaminated site assessments on previously owned industrial sites, or sites which neighbor other industrial properties? (Note: such assessments do not require extensive sampling, but focus on collecting readily available information on the site history: reviewing land titles, analyzing historical air photographs for evidence of previous dump sites or spills, inspecting the site for visible signs of contamination, reviewing regulatory records on previous spills or other non-compliances, and possibly interviewing neighbors and previous site managers regarding past activities and practices on the site. The average cost of such an assessment for an industrial site is generally in the order of three days of a consultants fees, about $3000 Canadian.) Thanks for your input. Faye Bres Principle, Simar Consulting 48 Wellington Place S.W. Calgary, Alberta Canada fbres@biophilia.com ------------------------------ Date: Fri, 15 Jan 1999 20:19:56 -0000 From: "Pete Thomas" Subject: RE: Another clarification wanted I have no major qualification for what I am about to say as I am still only part way through our auditing process. We have had a system developing over the last year and have had our Stage 1 certification audit. The criterea I would apply would depend on why the valve failed. If it failed because the maintenace period was too long then shortening it should be considered as preventative. If it failed because of defecetive operation, design or similar then I would expect to have to do something more. Pete Thomas Marley Floors and Waterproofing Ltd Dickley Lane Lenham Kent ME17 2DE UK Opinions expressed are my own and are not necessarily shared by my employer > -----Original Message----- > From: owner-iso14000@quality.org [mailto:owner-iso14000@quality.org]On > Behalf Of Pedro Gonçalves > Sent: 15 January 1999 08:33 > To: ISO 14000 > Subject: Another clarification wanted > > > Hello all, > > One doubt on "Preventive actions". > > Let's say that a equipment of some sort had a major breakdown and > the result > was a spillage of water. The source of the equipment's breakdown was > immediately repaired (a malfunctioning valve) and the spillage properly > cleaned up. Afterwards, the maintenance plan was reviewed and the timming > for the maintenance of that particular equipment was shortened (let's say, > from 4 times a year to 6 times a year). Can this review of the maintenance > plan be considered a preventive action? Or it is still only a corrective > action? > > Thanks for your input! > > Pedro Gonçalves > > > ------------------------------ Date: Fri, 15 Jan 1999 17:52:39 -0800 From: "Robert B. Pojasek" Subject: Re: Another clarification wanted Spills represent a gray area for those involved in prevention. Most people spend much time in preparedness - lowering the probablility for the spill event and preparing to initiate the contingency in the most effective manner. The Japanese have long promoted a program to PREVENT spills. It goes under the title of Poka-Yoke. Translated into English this means mistakeproofing. The literal translation is "idiot proofing." What it promotes are engineering design changes that make it nearly impossible for a spill to take place. An example would be a hose coupling that has a ball embedded in both ends of the coupling. When the hose coupling is unhitched, no leakage can take place. As you might expect, our engineer design friends have not found ways to mistakeproof everything yet. However, they have had wonderful success in preventing spills. Anyone who seeks to implement "the prevention of pollution" in an ISO 14001 program (beyond mentioning it in the policy) must become familiar with this topic. There is a publishing firm in Portland (Oregon, USA) called Productivity Press. They offer several books on Poke-Yoke including an excellent, and inexpensive brief overview of the topic called "Mistakeproofing." These techniques have been around in the United States for a long time now. Environmental managers are usually unfamiliar with them. Quality managers are more likely to use these techniques. I hope this was helpful to you. At 09:32 AM 1/15/99 +0100, you wrote: >Hello all, > >One doubt on "Preventive actions". > >Let's say that a equipment of some sort had a major breakdown and the result >was a spillage of water. The source of the equipment's breakdown was >immediately repaired (a malfunctioning valve) and the spillage properly >cleaned up. Afterwards, the maintenance plan was reviewed and the timming >for the maintenance of that particular equipment was shortened (let's say, >from 4 times a year to 6 times a year). Can this review of the maintenance >plan be considered a preventive action? Or it is still only a corrective >action? > >Thanks for your input! > >Pedro Gonçalves > Bob Dr. Robert B. Pojasek Pojasek & Associates P.O. Box 1333 E. Arlington, MA 02474-0071 (781) 641-2422 (617) 788-0288 (FAX) http://www.PollutionPrevention.com rpojasek@PollutionPrevention.com ------------------------------ Date: Mon, 18 Jan 1999 15:06:11 EST From: DBurd52011@aol.com Subject: Re: Another clarification wanted re: Corrective and Preventive actions Dear Pedro Gonçalves, You have raised an issue which has perplexed a lot of folks. Let me give you my interpretation, based on a few years auditing, guidance from ISO 9001 and interpretations from ISO 14004. · Corrective Actions are actions which correct a problem permanently · Preventive Actions are actions which keep a potential problem from happening. Using the above definition, I would call your action to increase maintenance corrective action because the problem has occurred and you have taken action to keep the problem from reoccurring. Preventative actions, as I understand from ISO 9001, are typically monitoring programs which look at areas of concern and take action when trends indicate that there may be a problem, i.e. the trending of root causes of scrap generation, or for ISO 14001, the monitoring of wells, emissions, root causes of stakeholder complaints, etc. Perhaps listing the sources of information that you use to monitor environmentally significant and legally required aspects would be a start to preventative actions. Then document the procedures used to monitor, including frequency of review, etc. Next step is to develop procedures for actions to take if things are deemed abnormal, including criteria for an action, authority to act, etc. (This procedure may include establishing a team to study the problem more (root cause analysis), shutting the process down, opening valve X, etc.) Hopes this helps. Will be looking forward to others opinions in order to gain a deeper clarification of this controversial issue. Sincerely David Burdick Quality and Environmental Management Systems In a message dated 99-01-15 19:05:26 EST,catarinos@mail.telepac.pt (Pedro Gonçalves) writes: >Hello all, > >One doubt on "Preventive actions". > >Let's say that a equipment of some sort had a major breakdown and the result >was a spillage of water. The source of the equipment's breakdown was >immediately repaired (a malfunctioning valve) and the spillage properly >cleaned up. Afterwards, the maintenance plan was reviewed and the timming >for the maintenance of that particular equipment was shortened (let's say, >from 4 times a year to 6 times a year). Can this review of the maintenance >plan be considered a preventive action? Or it is still only a corrective >action? > >Thanks for your input! > >Pedro Gonçalves > >> ------------------------------ Date: Wed, 20 Jan 1999 11:01:00 -0800 From: "Robert B. Pojasek" Subject: Re: Another clarification wanted re: Corrective and Preventive actions I would like to modify one of your definitions slightly. Preventive actions can come from performing root cause analysis within the corrective action program and leads to the MISTAKE PROOFING of the process item that lead to the original problem in such a way that it cannot happen again. Corrective acctions in the sphere of environmental practice often add an engineering control to prevent the consequence of the problem; e.g., providing adequate diking around a storage tank and nozzel vs. modifying the nozzle so a spill is prevented not just contained - "prevented" from getting into the sewer. Instead of increasing maintenance, you need to increase DESIGN to mistake proof the equipment. Preventive actions eliminate the need for monitoring programs that are non-value added for the firm. Mistake proofing is well known in the quality field but is virtually unknown in the environmental field. The concept of "the prevention of pollution" is to eliminate significant aspects altogether, not to manage them better within the EMS. I think we all need to be clear that prevention needs to be practiced within an EMS and not be constrained to the policy document. At 03:06 PM 1/18/99 -0500, you wrote: >Dear Pedro Gonçalves, > >You have raised an issue which has perplexed a lot of folks. Let me give you >my interpretation, based on a few years auditing, guidance from ISO 9001 and >interpretations from ISO 14004. > >· Corrective Actions are actions which correct a problem permanently > >· Preventive Actions are actions which keep a potential problem from >happening. > >Using the above definition, I would call your action to increase maintenance >corrective action because the problem has occurred and you have taken action >to keep the problem from reoccurring. > >Preventative actions, as I understand from ISO 9001, are typically monitoring >programs which look at areas of concern and take action when trends indicate >that there may be a problem, i.e. the trending of root causes of scrap >generation, or for ISO 14001, the monitoring of wells, emissions, root causes >of stakeholder complaints, etc. > >Perhaps listing the sources of information that you use to monitor >environmentally significant and legally required aspects would be a start to >preventative actions. Then document the procedures used to monitor, including >frequency of review, etc. Next step is to develop procedures for actions to >take if things are deemed abnormal, including criteria for an action, >authority to act, etc. (This procedure may include establishing a team to >study the problem more (root cause analysis), shutting the process down, >opening valve X, etc.) > >Hopes this helps. Will be looking forward to others opinions in order to gain >a deeper clarification of this controversial issue. > >Sincerely > >David Burdick >Quality and Environmental Management Systems > >In a message dated 99-01-15 19:05:26 EST,catarinos@mail.telepac.pt (Pedro >Gonçalves) writes: > > >Hello all, > > > >One doubt on "Preventive actions". > > > >Let's say that a equipment of some sort had a major breakdown and the result > >was a spillage of water. The source of the equipment's breakdown was > >immediately repaired (a malfunctioning valve) and the spillage properly > >cleaned up. Afterwards, the maintenance plan was reviewed and the timming > >for the maintenance of that particular equipment was shortened (let's say, > >from 4 times a year to 6 times a year). Can this review of the maintenance > >plan be considered a preventive action? Or it is still only a corrective > >action? > > > >Thanks for your input! > > > >Pedro Gonçalves > > >> > Bob Dr. Robert B. Pojasek Pojasek & Associates P.O. Box 1333 E. Arlington, MA 02474-0071 (781) 641-2422 (617) 788-0288 (FAX) http://www.PollutionPrevention.com rpojasek@PollutionPrevention.com ------------------------------ Date: Thu, 21 Jan 1999 12:22:56 +0100 From: "Pedro Gonçalves" Subject: Corrective and Preventive actions Dear David Burdick, Thanks for you opinion. I must say that your input didn't clear my mind. When I reapair the valve, I don't have any doubt that this is a corrective action. As I don't want it happens again I'm going to review my maintenance plan. You said that "...· Preventive Actions are actions which keep a potential problem from happening". As I don't want it happens again and apart other actions I could take, isn't this review of the plan an action intended to reduce the risk of a potential problem from happening? Further down you say: "...I would call your action to increase maintenance corrective action because the problem has occurred and you have taken action to keep the problem from reoccurring". Well, if I took an action to keep a problem from reoccurring, isn't this your definition of a preventive action? (see above). In my mind, I would call it a preventive action but I see there is some debate about it, as you can see from the replies I got to my query! Pedro Gonçalves - -----Mensagem original----- De: DBurd52011@aol.com Para: Pedro Gon alves ; iso14000@quality.org Data: segunda-feira, 18 de janeiro de 1999 21:30 Assunto: Re: Another clarification wanted re: Corrective and Preventive actions Dear Pedro Gonçalves, You have raised an issue which has perplexed a lot of folks. Let me give you my interpretation, based on a few years auditing, guidance from ISO 9001 and interpretations from ISO 14004. · Corrective Actions are actions which correct a problem permanently · Preventive Actions are actions which keep a potential problem from happening. Using the above definition, I would call your action to increase maintenance corrective action because the problem has occurred and you have taken action to keep the problem from reoccurring. Preventative actions, as I understand from ISO 9001, are typically monitoring programs which look at areas of concern and take action when trends indicate that there may be a problem, i.e. the trending of root causes of scrap generation, or for ISO 14001, the monitoring of wells, emissions, root causes of stakeholder complaints, etc. Perhaps listing the sources of information that you use to monitor environmentally significant and legally required aspects would be a start to preventative actions. Then document the procedures used to monitor, including frequency of review, etc. Next step is to develop procedures for actions to take if things are deemed abnormal, including criteria for an action, authority to act, etc. (This procedure may include establishing a team to study the problem more (root cause analysis), shutting the process down, opening valve X, etc.) Hopes this helps. Will be looking forward to others opinions in order to gain a deeper clarification of this controversial issue. Sincerely David Burdick Quality and Environmental Management Systems ------------------------------ Date: Thu, 21 Jan 1999 22:19:03 +0000 From: Teguh Sujatno Subject: Corrective and Preventive actions >Return-Path: >Delivered-To: premysis@cbn.net.id >X-Authentication-Warning: cyberq.quality.org: majordom set sender to owner-iso14000@quality.org using -f >From: "Pedro Gonçalves" >To: "ISO 14000" , >Subject: Corrective and Preventive actions >Date: Thu, 21 Jan 1999 12:22:56 +0100 >X-MSMail-Priority: Normal >X-MimeOLE: Produced By Microsoft MimeOLE V4.72.2106.4 >Sender: owner-iso14000@quality.org > Dear Pedro, I have the same intrepretation with David Burdick so far. From my understanding, preventive actions is actions taken for potensial problems that could occur. Since your problems have occured, from my understanding, it is considered corrective actions. Since I currectly consultants of ISO 9000, as well as QS-9000, in my opinion there are some tools in QS-9000 that we can use it to do preventive actions, such as Statistical Process Control used in production area to monitor potential problem before happening, Measurement System Analysis used to control variation of appraiser and gage, Mistake proofing, etc. >Dear David Burdick, > >Thanks for you opinion. I must say that your input didn't clear my mind. >When I reapair the valve, I don't have any doubt that this is a corrective >action. As I don't want it happens again I'm going to review my maintenance >plan. You said that "...· Preventive Actions are actions which keep a >potential problem from >happening". As I don't want it happens again and apart other actions I could >take, isn't this review of the plan an action intended to reduce the risk of >a potential problem from happening? > >Further down you say: "...I would call your action to increase maintenance >corrective action because the problem has occurred and you have taken action >to keep the problem from reoccurring". Well, if I took an action to keep a >problem from reoccurring, isn't this your definition of a preventive action? >(see above). > >In my mind, I would call it a preventive action but I see there is some >debate about it, as you can see from the replies I got to my query! > >Pedro Gonçalves > > >-----Mensagem original----- >De: DBurd52011@aol.com >Para: Pedro Gon alves ; iso14000@quality.org > >Data: segunda-feira, 18 de janeiro de 1999 21:30 >Assunto: Re: Another clarification wanted re: Corrective and Preventive >actions > > >Dear Pedro Gonçalves, > >You have raised an issue which has perplexed a lot of folks. Let me give >you >my interpretation, based on a few years auditing, guidance from ISO 9001 and >interpretations from ISO 14004. > >· Corrective Actions are actions which correct a problem permanently > >· Preventive Actions are actions which keep a potential problem from >happening. > >Using the above definition, I would call your action to increase maintenance >corrective action because the problem has occurred and you have taken action >to keep the problem from reoccurring. > >Preventative actions, as I understand from ISO 9001, are typically >monitoring >programs which look at areas of concern and take action when trends indicate >that there may be a problem, i.e. the trending of root causes of scrap >generation, or for ISO 14001, the monitoring of wells, emissions, root >causes >of stakeholder complaints, etc. > >Perhaps listing the sources of information that you use to monitor >environmentally significant and legally required aspects would be a start to >preventative actions. Then document the procedures used to monitor, >including >frequency of review, etc. Next step is to develop procedures for actions to >take if things are deemed abnormal, including criteria for an action, >authority to act, etc. (This procedure may include establishing a team to >study the problem more (root cause analysis), shutting the process down, >opening valve X, etc.) > >Hopes this helps. Will be looking forward to others opinions in order to >gain >a deeper clarification of this controversial issue. > >Sincerely > >David Burdick >Quality and Environmental Management Systems > > > > > > > > ------------------------------ Date: Thu, 21 Jan 1999 19:43:12 -0500 From: Susan Graff Subject: Should you pursue ISO 14000? ISO 14000: Should your Company Develop an Environmental Management System? by Susan Graff Environmental Resource Services, Inc. http://www.envsource.com Questions to Ask before investing company time & resources in EMS development: 1. Are your customers and stakeholders likely to demand you have an environmental management system in place? 2. What are the costs associated with your product that is lost to the environment? 3. Are environmental impacts of your processes creating a liability that put you or your company at risk? - ------------------------------------------------------------------ More and more companies today are using environmental management systems such as ISO 14000 to integrate environmental aspects into their business plans. Thousands of companies worldwide have registered environmental management systems in place, and many more are putting systems in place without formal registration. "Environmental issues are business issues" states the Southern Company, America^Òs largest producer of electricity, in their Environmental Performance Strategy. However, a forward thinking company, striving to maintain it^Òs market edge into the 21st century, still has to answer some basic questions to evaluate the environmental management system trend and decide how to respond: What do my customers want? Will this approach improve my product and increase my company^Òs market share? And truly progressive companies are looking beyond their immediate customers to address the needs of stakeholders, including future generations, as well. - ------------------------------------------------------------------ Environmental Management Systems: ISO 14000 Requirements An environmental management system identifies the significant environmental impacts of a company^Òs process and opportunities to conserve materials and energy. The system also establishes linkage to your business planning process. There are several different environmental management system models to choose from: Sweden^Òs Natural Step (TM), the Chemical Manufacturer^Òs Association Responsible Care (TM), and ISO 14000 are some examples. The ISO 14000 environmental management system model was developed to meet the demand for a single international standard, and it was developed through consensus by an international technical advisory committee of industry, government, consumer interest groups, and the general public. ISO (the International Organization for Standardization), a worldwide federation of national standards bodies, issued the final specification standard in the fall of 1996. While 14000 is the series, 14001 is the actual specification that companies either self-declare or register to through 3rd party confirmation. Demonstration of successful implementation of 14001 can be used by any organization to assure interested parties that an appropriate environmental management system is in place. The ISO 14001 environmental management system model follows a logical progression of steps that begin with developing a company Environmental Policy. The most prescriptive part of the model, 14001 requires the environmental policy include commitments to prevention of pollution, regulatory compliance, and continual improvement. Next Planning begins, and the first step is critical - identification of significant environmental impacts from the organization^Òs activities, products, or services. Companies are using a variety of methods, from brainstorming to risk ranking schemes, to prioritize these environmental impacts and plan budgets and schedules to address the most significant. Legal and other requirements the company complies with are also identified during Planning. Objectives and targets are developed for the significant impacts, and an action plan for accomplishing them is required. Implementation puts the plan in action through alignment of resources and development of documentation to minimize environmental impacts. Checking, Corrective action, and Management Review further reinforce the Deming model of Plan-Do-Check-Act that 14000 is based upon to ensure continual improvement. ISO 14000 represents a marriage of quality systems with preventive environmental management. Many companies that implemented an ISO 9000 quality system realized significant improvements but objected to the burdensome documentation requirements. The authors of ISO 14000 have taken this into account, requiring written documentation of policy and/or procedures in only four or five instances in the model. In addition, companies that are ISO 9000 registered have administrative elements such as document control and record keeping systems already in place and are at a major advantage in implementing 14000. ----------------------------------------------------------------- Why Companies are Developing Environmental Management Systems The major driver behind the environmental management system trend is the marketplace. In a 1995 survey of 99 U.S. businesses considering 14001 implementation, 50% reported customer demand or a competitive advantage as the reason for certification. Companies with a high percentage of sales in Europe or Asian markets should investigate what their customers expect - for example, China, the home for 20% of the world^Òs population, recently adopted ISO 14000 as state policy. Xerox Corporation states customer demand drove their decision to seek registration. On the U.S. front, the "Big Three" auto manufacturers are expecting their Tier 1 suppliers to have environmental management systems. Other global companies are making similar demands on suppliers, including leaders in the pulp and paper industry. According to one corporate manager of environmental affairs, the supplier who inappropriately manages their environmental aspects or ignores opportunities for pollution prevention may pass significant environmental liability and a negative image on to their customer. Improved risk management and the reduced liabilities are other important reasons U.S. companies are implementing environmental management systems. In 1996, U.S. EPA reported the highest level of enforcement activity in the history of the agency. Over $172 million was collected in fines and penalties. Furthermore, state and federal environmental agencies often use corporate penalty structures that put the CEO and top management at risk personally in the event of a release to the environment. Environmental management systems are preventive, and several elements contain spill prevention and emergency preparedness procedures that help manage risk and influence liability. Companies have received monetary relief in federal penalties for having certain environmental management system elements in place such as self-audits. In a recent landmark case involving GTE, $2.3 million was reduced to $53,000 in penalties because the company conducted self-audits. Companies are also receiving reductions in insurance premiums - - Akzo Nobel Chemicals and Synthetic Industries reported premium reductions after ISO registration. Finally, internal efficiencies and waste reduction are driving the trend. Product lost to the environment equates to dollars down the drain or up in smoke. Unnecessary waste of natural resources is a major business concern of progressive companies. For example, Southwire Company annually reports significant cost savings from the pollution prevention programs essential to implementing their environmental policy. Most often the best ideas come from within, which also results in enhanced employee satisfaction. Team-based management studies have shown that having input to and ownership of company goals enhances employee job satisfaction and decreases the likelihood of employee turnover. - ------------------------------------------------------------------ What will an Environmental Management System Cost? The cost of implementing an environmental management system is highly variable, but often proportional to the size and complexity of the operation. A range of costs between $15,000-$150,000 per site have been reported. Formal registration adds to these costs as a 3rd party audit program and surveillance are required to maintain the registration. Companies are finding the major environmental management system development cost is employee time. ISO requires all employees are informed about the company^Òs environmental policy, and specialized knowledge among those whose job may have a significant environmental impact. Training programs can be resource intensive in time lost from production plus costs of instruction, and it takes time to document procedures for certain critical operations. Companies with high employee turnover or multiple sites may find knowledge transfer intranet/extranet technologies and self-directed learning tools effective to develop and maintain employee capabilities and minimize some of these costs. Capital costs of environmental management system development are relatively small in comparison, assuming companies already have appropriate control equipment and monitoring instrumentation in place to be in compliance with federal, state, and local requirements. The costs and benefits of environmental management systems can be difficult to measure. How do you measure the value of a preventive system? The costs incurred in the course of complying with regulations such as monitoring and permit requirements are potentially hidden among other items, such as overhead accounts. Intangibles such as enhanced consumer response indeed have value, but that value may depend on how your company is currently positioned on these issues and it^Òs goals. - ------------------------------------------------------------------ Consider Stakeholder Concerns and Sustainable Development Needs Environmental performance is important to many consumers and stakeholders. Evidence is found by noting the push on parliaments and congresses around the world to effect a culture change, or perhaps even a 2nd industrial revolution, towards sustainable development. Simply put, sustainable development is providing goods and services to meet the needs of current generations without compromising the ability of future generations to meet their own needs. The President^Òs Council on Sustainable Development was appointed in 1993 to lay the groundwork for a national strategy. 25 leaders from business, government, environmental, civil rights, and Native American organizations are looking for new ways to achieve this goal through performance-based solutions. 21st century manufacturers are looking at ways to reduce the consumption of materials and energy in production processes, and recycle their waste product into new product uses. Ray Anderson, CEO of Interface, Inc., a major manufacturer of floor coverings, cites staggering figures in use of raw materials: 1.2 billion pounds of materials extracted per year, with 2/3 of it burned up in fuel consumption. Ray and Interface are pioneering changes in technology to become completely sustainable by the year 2000. Use of solar energy, providing raw material needs by harvesting and recycling carpet and other petrochemical products, and eliminating waste and harmful emissions are all part of Interface^Òs strategy to attain this goal. Environmental management systems that employ tools such as life cycle assessment and performance measures can be used to accomplish sustainable manufacturing goals and report meaningful results to your key stakeholders. - ------------------------------------------------------------------ Conclusions The trend towards environmental management systems is well established. While your company may already have a few key elements of a system in place, many companies are finding considerable value added through implementing a complete system that integrates environmental aspects into business planning. As is true with other areas of industrial management, planning and prevention on the front end may translate to significant gains in the long run. Think about your company^Òs goals, marketplace, and the bottom line . . . numerous studies over the past few decades have shown a positive correlation between financial and environmental performance. But also think a few steps beyond today^Òs bottom line, and the needs of future generations we all should be considerate of. The time is here to make an informed business decision. - ------------------------------------------------------------------ For Further Reference ANSI/ISO 14000 Series Environmental Management Systems and Environmental Auditing, American Society for Testing & Materials, American Society for Quality Control, NSF International - the international series, some of which have been finalized, including 14001, the final specification standard for environmental management system development, 1996. www.ISO14000.net - an Internet resource for information, training, and online services; includes a list of companies who have registered to 14000; some information requires subscription. "Environmental Management Systems: An Implementation Guide for Small and Medium Sized Organizations"; Stapleton, Cooney and Hix Jr., NSF International, 1996 - a guidance document for any size organization developing an EMS, 156 pages. ISO 14000 Questions and Answers, Third Edition, Hemingway, CEEM Information Services, 1997 - Simple straightforward answers to the most frequently asked questions companies have regarding ISO implementation; 56 pages. Susan Graff President Environmental Resource Services, Inc. www.envsource.com ------------------------------ End of iso14000-digest V2 #44 *****************************